Cornelius REMCOR R-134A Manual do Utilizador

Installation/ServiceManualIMPORTANT:TO THE INSTALLER.It is the responsibility of the Installerto ensure that the water supply to thedispensing equipme

5312027000THEORY OF OPERATION(see applicable Figure 2 or 3)WARNING: CO2displaces oxygen. Strict attention must be observed in the prevention ofCO2(car

6312027000SYRUP 1SYRUP 2SYRUP 3SYRUP 4SYRUP 5CARBONATEDWATER TANKCO2INLETCARBONATORPLAIN WATERINLETWATER PUMPDOUBLE LIQUIDCHECK VALVECO2CHECKVALVECARB

7312027000SYRUP 1SYRUP 2SYRUP 3SYRUP 4SYRUP 5CARBONATEDWATER TANKCO2INLETCARBONATORPLAIN WATERINLETWATER PUMPDOUBLE LIQUIDCHECK VALVECO2CHECKVALVECARB

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9312027000INSTALLATIONThis section covers unpacking and inspection, selecting location, installing the Unit, preparing the Unit for op-eration, and Un

10312027000SELECTING LOCATIONCAUTION: This Unit is intended for indoor installation only. Do not install this Unit in anoutdoor environment which woul

11312027000DISPENSING VALVEBLOCKDISPENSING VALVERELEASE LATCHSYRUP INLETTUBES (6)FIGURE 4. SYRUP INLET SUPPLY LINE CONNECTIONS (SIX-FLAVOR UNIT SHOWN)

12312027000IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supplyto the dispensing equipment is provid

133120270001. Route syrup source lines from the syrup tanks location up to location under the countertop.2. Route syrup source lines up through hole c

143120270003. Install plug in water fill hole.4. 115 VAC, 60 HZUnits.Make sure the main power switch on right side of the Unit (see Figure 5) is in th

i 312027000TABLE OF CONTENTSPageSAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153120270003. Open the plain water inlet supply line shutoff valve. Check for water leaks and tighten any looseconnections.4. Place the carbonator wat

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31202700017OPERATOR’S INSTRUCTIONSThis section covers operating controls, daily pre-operation check, Unit operation, adjustments, replenishingCO2and s

312027000 182. Make sure there is a sufficient syrup supply. If not, replenish the syrup supply as instructed in SERVICEAND MAINTENANCE section in thi

31202700019SANITIZING SYRUP SYSTEMSThe syrup systems should be sanitized as instructed every 90-days. Refer to SERVICE AND MAINTENANCEsection in this

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31202700021SERVICE AND MAINTENANCEThis section describes service and maintenance procedures to be performed on the Unit.IMPORTANT: Only qualified pers

312027000 22HOOD RETAININGSCREW (1)CONDENSER FANMOTORCONDENSER COILWATER FILLHOLE PLUGDISPENSING VALVESKEYED-LOCK SWITCHDISPENSING VALVECOVER WITHWATE

31202700023NOTE: To readjust CO2regulator to a lower setting, loosen adjusting screw lock nut, then turn screw tothe left (counterclockwise) until pre

312027000 244. Install syrup separator on dispensing valve in place of the nozzle.5. Measure the water flow rate by dispensing water into a graduated

ii312027000TABLE OF CONTENTS (cont’d)PageSANITIZING SYRUP SYSTEMS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING

31202700025ADJUSTING WATER-TO-SYRUP “RATIO” (BRIX) OF DISPENSED PRODUCTSF-1 Dispensing Valve.(see Figure 6)NOTE: Make sure the dispensing valve water

312027000 265. Adjusting Syrup Flow Regulator -- If water and syrup levels are uneven in the ratio cup, adjust byturning the dispensing valve syrup fl

31202700027CLEANING WATER TANK(see Figure 5 and 8)1. Unplug Unit power cord from electrical outlet.2. Shut off plain water supply to the Unit.3. Note

312027000 2824. Plug Unit power cord into electrical outlet.25. Dispense from one of the carbonated drink dispensing valves to bleed all air from the

312027000295. Remove nozzle and syrup diffusers from the dispensing valves. Place nozzles and syrup diffusers in sani-tizing solution.6. Wash the nozz

312027000 30Fill five-gallon container with potable water, then place all bag-in-box syrup containers syrup outlet tubes incontainer containing potabl

31202700031Place all bag-in-box syrup containers syrup outlet tubes in container containing potable water.20. Flush sanitizing solution from the syrup

312027000 32Servicing Water Pump Water Inlet Strainer Screen(see Figures 5 and 9)1. Unplug Unit power cord from electrical outlet.2. Remove the Unit h

31202700033WATER LINE TO TANKDOUBLE-LIQUIDCHECK VALVEWHITE TAPERED GASKETELBOWPUMP TO MOTOR COUPLINGWATER PUMPWATERSTRAINER SCREEN(P/N 315348000)O-RIN

312027000 3412341234ItemNo. Part No. Name1 5470E Flat Washer2 312418000 Ball Seat (Quad Ring)3 312419000 Ball4 5470D SpringFIGURE 10. LIQUID CHECK VAL

iii 312027000TABLE OF CONTENTS (cont’d)PageONLY SYRUP DISPENSED. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TROU

31202700035SYRUP TANK SYSTEM1. Disconnect empty syrup tank from syrup system.2. Check syrup drink quick disconnects for sticky or restricted operation

312027000 36THE GERMAN ICE BANK CONTROL IS FORINTERNATIONAL USE ONLY.FIGURE 12. WIRING SCHEMATIC FOR ELECTRONIC ICE BANK CONTROL (OPTIONAL)

37312027000560001023FIGURE 13. WIRING DIAGRAM (50 AND 60 HZ UNIT WITH 1/3 H.P. REFRIGERATION ASSEMBLY)

38312027000301112002FIGURE 14. WIRING DIAGRAM (60 HZ UNIT WITH 1/4 H.P. REFRIGERATION ASSEMBLY AND BUILT-IN COLD CARBONATOR)

39312027000301112002FIGURE 15. WIRING DIAGRAM (50 HZ UNIT WITH 1/4 H.P. REFRIGERATION ASSEMBLY AND BUILT-IN COLD CARBONATOR)

312027000 40N.O.FRONTSOLENOIDTOP VIEWRIGHT SIDE VIEWSWITCHBLACKBLACKN.C.C21WHITEFIGURE 16. WIRING DIAGRAM (SF-1 DISPENSING VALVE)12CNOLEVERP/N 1925SWI

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42312027000WARNING: If repairs are to be made to a product system, remove quick disconnects fromthe applicable product tank, then relieve the system p

43312027000Trouble Probable Cause RemedyADJUSTMENT OFDISPENSING VALVE SYRUPFLOW CONTROL DOES NOTDECREASE TO DESIREDWATER-TO-SYRUP “RATIO”.A. Dirty or

44312027000Trouble Probable Cause RemedyDISPENSED PRODUCTPRODUCES FOAM AS ITLEAVES DISPENSINGVALVE.(CONT’D)F. Dirty water supply. F. Check water filte

1 312027000SAFETY INFORMATIONRecognize Safety InformationThis is the safety-alert symbol. When you see thissymbol on our machine or in this manual, be

45312027000TROUBLESHOOTING REFRIGERATION SYSTEMTrouble Probable Cause RemedyCOMPRESSOR DOES NOTOPERATE.A. Ice bank sufficient. A. Refrigeration not ca

46312027000Trouble Probable Cause RemedyCOMPRESSOR OPERATESCONTINUOUSLY BUT DOESNOT FORM SUFFICIENT ICEBANK.A. Cooling capacity is exceededby over-dra

47312027000WARRANTYIMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman-ship under normal use and se

IMI CORNELIUS INC.CORPORATE HEADQUARTERS:One Cornelius PlaceAnoka, Minnesota 55303-6234(612) 421-6120(800) 238-3600

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3312027000GENERAL INFORMATIONIMPORTANT: To the user of this manual - This manual is a guide for installing, operating, and main-taining this equipment

4312027000WARRANTY REFERENCE INFORMATIONWarranty Registration Date(to be filled out by customer)Unit Part Number:Serial Number:Install Date:Local Auth